Automotive Cable Sizes

June 16th, 2010

This aims dispell the myths and misunderstanding surrounding automotive cable sizes, and provide some useful guide to appropriate cable sizing.

Automotive cable is commonly sized by total conductor diameter, and not cross section area like household wiring. As an example 3mm automotive contains 16 x 0.3mm conductors or approximately 1.13mm².

Cable size Maximum Load Example Usage
2.5mm 5 Amps Small lamps/LED lights
3mm 10 Amps Light Loads, Headlights, Stereo/UHF
4mm 15 Amps Driving lights, Compressor type fridges
5mm 25 Amps Power feed for other circuits
6mm 50 Amps Power feed for other circuits
8BS 75 Amps Alternator supply, small electric outboard
6BS 100 Amps Power for 50A Anderson plug to caravan
3BS 200 Amps Starter cable, winch cable
2BS 300 Amps HD Starter cable, winch cable

NB: Cable should be upsized every 3 metres

Air Conditioning Basics

June 16th, 2010

The automotive car air conditioning system can be a complex system, however the basic principal of air conditioning remains the same.

A compressor driven by the engine draws low pressure gas from the evaporator and pumps high pressure gas to the condensor which is usually located in front of the radiator.

Here the gas is cooled and condenses to a high pressure liquid by the air passing over the fins, this is where the heat taken from the cabin is released.

The liquid is then passed to a filter and reciever that ensures a steady flow of liquid to the TX valve.

The TX valve maintains a constant pressure drop so that the liquid can change state to a gas in the evaporator, this is the unit in the dashboard.

As the liquid changes state from liquid to gas it takes heat from its surroundings and the result is cool air (air without heat) from the vents.

Air conditioners also de-humidify the air making them ideal for demisting foggy windows.

Dual Battery Setup

June 16th, 2010

There are a lot of experts when it comes to dual battery setups, and each is entitled to their opinion.
This is the preffered way Coffs Harbour Auto Electrical do it (of course if you have a specific requirement we shall attempt to accomodate you).
The best setup to charge an auxillary battery in an automobile is with a DC-DC battery charger 9like the Redarc BC1220, this can be mounted near the battery being charged and is resilient to voltage drop.
An alternative method that also works well is with the batteries connected using, 6BS cable and a Redarc Smart start solenoid.
If jump starting from the auxillary battery is required we upgrade the cables to 3BS and fit a manual override switch.
Optionally a dash mounted LED can show the state of the Smart start solenoid on the current version.